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November 29, 2022• Physics 15, 184

Materials that learn to change shape in response to an external stimulus are one step closer to reality, thanks to a prototype system produced by UCLA engineers.

Living things are constantly learning, adapting their behaviors to their environment so that they can thrive regardless of their surroundings. Inanimate materials usually don’t learn, except in science fiction movies. Now, a team led by Jonathan Hopkins of the University of California, Los Angeles (UCLA) has demonstrated a material known as architecture capable of learning [1]. The material, made up of a network of beam-like components, learns to adapt its structure in response to a stimulus, so that it takes a specific shape. The team says the material could act as a model system in future “smart” manufacturing.

The material developed by Hopkins and colleagues is a so-called mechanical neural network (MNN). If produced on a commercial scale, scientists believe these smart materials could revolutionize manufacturing in everything from building construction to fashion design. For example, an airplane wing made with an MNN could learn to change its shape in response to changing wind conditions to maintain the airplane’s flight efficiency; A house made with a MNN could adapt its structure to maintain the integrity of the building during an earthquake; and a shirt woven from MNN can change its pattern to fit a person of any size.

For their demonstration, Hopkins and his colleagues created a 2D triangle mesh MNN the size of a microwave oven. The system consisted of 21 beam-like components, each of which contained a motor and two force sensors (one at each end of the beam). These sensors transmitted deformation data about each beam to a nearby computer. This data was fed into an algorithm that calculated the local stiffness changes necessary to ensure that the material achieved some desired set of properties or behaviors. This information was then fed back into the algorithm and the process repeated as needed. The MNN was said to have “learned” the property or behavior if, after disconnecting the material from the computer, it could acquire that property or behavior without external guidance; MNN had learned behavior stored in its architecture.

To test the system, Hopkins and colleagues subjected it to a thrust force from above or from the side, and then set it to morph into a specific 2D outline. They showed that the MNN simultaneously learned to acquire multiple shapes and maintain those shapes under different loads. They also showed that MNNs were able to learn two other behaviors (tilt left and tilt right) and perform them in response to different inputs, indicating that they had mechanical ‘muscle memory’.

UCLA’s Ryan Lee, one of the study participants, says their demonstration shows the feasibility of creating smart materials that take different shapes when subjected to different types of loads. He believes that such materials could have many applications. Lee’s favorite example is building a self-healing ship that can change its structure to repair damage from space debris. “If the spacecraft was made of MNN material, it would be able to shape-shift … without the need for human intervention,” he says.

Physicist Andrea Liu of Pennsylvania State University agrees that Hopkins, Lee and their colleagues have demonstrated a system with the potential to learn. But he notes that the material has a way to go before it can be called truly intelligent. He says that the learning step should happen independently of the computer. Lee agrees and says the team is discussing how to install the learning algorithm directly into the sensors. The team is also looking at manufacturing smaller components for MNN and moving from 2D to 3D. Lee says that such structures can contain many more nodes, allowing the fabrication of MNNs with greater learning and adaptive capabilities.

Anna Napolitano is a freelance science journalist based in London, UK.

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